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We Automate

Automated Roll Handling, Roll Wrapping & Roll Packaging

Automatic Handling’s rich history of innovation and problem solving has made us a leader in the automation of heavy-duty roll handling, roll wrapping, and roll packaging.  Regardless of your equipment needs or the size of your budget, your project begins with our talented sales team using the latest 3D modeling software and scanning technology to visualize the new equipment’s design and avoid interferences with existing structures.

Your equipment is designed and built in-house by degreed engineers and a manufacturing team consisting of highly-skilled fabricators, machinists, electricians, and assemblers capable of producing high quality intricate, custom made products. Every project is a assigned a dedicated project manager who is committed to customer satisfaction and on-time product delivery.

Choose an industry below to learn more about Automatic Handling’s expertise and depth of knowledge in roll handling automation.

Tissue & Towel Solutions

With over 30 years of working with the nations largest Tissue & Towel manufactures, our roll handling experience spans the wet and dry ends, the broke pulper room, and into the converting line.

Automatic Handling’s turnkey solutions flawlessly tackle all of the unique challenges inherent to bale handling. We provide fully automatic bale management systems with multiple lane functionality, traversing destackers, and complete recipe management integration with pulpers.  We also offer a 100% Wire-Free Guarantee with our automatic de-wiring system. 

We can make automating the dry end of your machine easier than you may think possible.  At Automatic Handling, we can outfit existing machines, or design new ones, to include automatic inflate and deflate shaft pullers, label application, auto spool return, internal core storage, and more to suit your distinct needs.

Our fully automatic parent roll wrapping systems provide axial (cocoon) and/or radial wrapping on roll diameters of up to 140 inches.  These systems provide automatic film attach and cut-off, roll labeling, and high speed options. 

Our extensive line of fully automated core cleaning and broke handling technology includes roll slabbing and broke management, as well as, core cleaning, inspection, and storage.  Our systems can slab parent rolls up to 140 inches in diameter, accumulate broke form pulp, and load cores automatically. 

We provide fully automatic broke pulper automation systems with complete integration for the seamless storage and delivery of spent rolls, culled rolls, and bare cores. Whatever your challenges, Automatic Handling has solutions.

PULP & PAPER Solutions

Automatic Handling’s equipment sits behind the dry end of the nation’s largest pulp & paper manufacturers. Whether your manfacturing at a high rate of speed or producing enormous rolls, our team has the vision, creativity, and experience to automate the movement of rolls through your production line. The key benefits to you include increased efficiency, improved safety, and controlled expenses.

Automatic Handling’s full line of mill duty roll handling systems for pulp & paper mills are installed following the paper machines’ winder. These systems require the flexibility to accommodate rolls from multiple paper machines and the efficiency to be robust with higher cycle times. 

Automatic Handling’s patented technology incorporates winder decks, axial and radial wrappers and integrated labeling systems to create a complete protective wrapping.  These unique systems result in consistently high-quality wrapped rolls, regardless of size.

Our patented Heat Seal Technology offers glueless, static attachment of film wrapping. This solution can be easily added to existing equipment as an upgrade or implemented as part of a new system.

Our patented Edge Gard solution protects the integrity of rolled materials during transport and shipping. Add Edge Gard as an upgrade to your current roll wrapping and packaging operations to deliver a higher quality product to your customers.

We have invested in our systems technology to go beyond incorporating only the required elements of a basic kraft wrapping system.  Our state-of-the-art turnkey kraft wrapping systems are capable of automatically and efficiently receiving rolls from the winder then handling and labeling all roll sizes. 

Converting Solutions

Automatic Handling has experience working with Paper, Film and Foil rolls of all sizes. Our years of work in the converting industry give us a depth of knowledge in manufacturing roll handling, roll wrapping, as well as shaft & core handling systems. Even if you need to modernize your shaft pullers or overhead cranes our team can help.

AHI has developed fully automated solutions for handling film and foil material rolls used in the creation of beverage labels. Our solutions integrate into your existing production line as an upgrade to your current system or we can create a new feature for your existing production line. Either way you can count on AHI’s expertise to build a fully automated solution.

Our wide breadth of experience equips Automatic Handling to fully automate custom systems with axial and radial wrapping.  We go beyond incorporating the basic required elements of kraft wrapping to offer the best roll protection for internal and external transport of all sizes of rolls.

Our experience in Converting extends to the manufacturing of printable labels for small business and personal computing. From automatically loading and unloading rolls in the coating line, we automatically handle the creation of the label stock. Talk to us about your specific converting line objectives today.

Nonwoven Solutions

Our roll handling equipment automates the management of product coming off of the nonwovens line. The roll handling systems and equipment we manufacture support a variety of industries from medical supplies, to personal hygiene to filtration. At these times we are proud our equipment supports  providing masks to our nations heroes.

We can make automating the dry end of your machine easier than you may think possible.  At Automatic Handling, we can outfit existing nonwovens machines, or design new ones, to include automatic inflate and deflate shaft pullers, label application, auto spool return, internal core storage, and more to suit your distinct needs.

Automate the loading and unloading of your dry end nonwovens line with an AHI Nonwovens Roll Handling System. You can count on our experienced team to design and program automatic shaft and core handling, as well as automatic roll sortation to improve the safety and reliability of your nonwovens manufacturing process.

Fiberglass Solutions

Starting with the wet chop and working through to roll wrapping we have extensive experience working with fiberglass mat lines. Don’t hesitate to get in touch with us to discuss your roll handling or roll wrapping needs.

Automatic Handling’s Roll Handling & Film Wrapping Systems for Fiberglass Mat Lines can be designed to suit your distinct operational needs.  Automatic Handling’s fiberglass roll handling systems can begin with an overhead crane system removing the glass mat parent roll and winder shaft, automating the reload of the winder, and packaging and handling the fiberglass rolls.

Specialty SOLUTIONS

As you can tell our team has extensive experience in roll handling, roll wrapping, and roll packaging. If you have a specialty manufacturing need, we’re here to help!

A rendering of an AHI pallet inverting system
Pallet Handling & Inverter System

When a flooring manufacturer needed a solution for changing the orientation of pallets through their production line, they called on Automatic Handling to develop a pallet inverter system. This unique solution not only delivers on speed but it also enhanced the safety of their operations.

An arial photo of AHI's 140,000 sq ft manufacturing facility

NOT SeeING YOUR INDUSTRY LISTED ABOVE?

Don’t hesitate to get in touch! With over 140,000 sq ft of production space and 30′ high assembly bays, we can manufacture anything.

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